Patching A Sheet Metal Hole

Easy to do and really strong.

Patching a sheet metal hole.

Press them flat against the surface of the metal then secure the edges with masking tape. Use coarse sandpaper to remove paint rust oil and dirt from the surrounding metal in a minimum. I then used the templates to trace out the patch panels on some sheet metal. I used a piece of pvc pipe a vice mount miniature metal break and body hammer kit.

Cut some sheets of masking paper to size with a sharp pair of scissors. A filler for the holes is needed i used some soft copper from a pipe hanging fixture hammered flat it was a perfect thickness for this application. The most permanent repair to a hole in sheet metal is to weld the hole shut. Cut the sheet metal along the scribed lines using metal shears or a handheld rotary cutting tool equipped with a.

Cut the chosen sheet metal to a size that matches the area to be patched. For thicker sheet metal an old copper penny might be a quick source of material. The sheet metal patch should overlap onto the metal panel at least 2 inches past the edges of the damaged area. Mark the dimensions and shape using a metal.

Patching a hole preparing the hole. Using lineman s pliers the plug is cut to shape slowly snipping into a circle. Cover the surrounding metal with masking paper and tape. How to repair sheet metal 1.

Best deal on goodyear air hose check this out https amzn to 3b5cjvy how to fix a hole without welding no warping. The welding process actually adds new steel to the thin steel and can result in a repaired spot that is stronger than the original metal. The complexity of welding increases as the thickness of the material decreases. Leave the rusted area exposed.

After slicing the patches out with a cutoff wheel next came the bending hammer and dolly session until the patches matched the holes and fit snug and flush into the flanged seat. Place the repair sheet metal. Use rough about 40 grit.